Amson Engineering
Motilal Nagar, Mumbai, Maharashtra

Filling Machines

 

In order to offer best quality service to the fast growing industries, we are supplying an impeccable range of Filling Machines. Furthermore, we have emerged as a reputed exporter of these filling machines in the global market due to their high efficiency and superior performance.



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Volumetric Liquid Fillers

 

 
Volumetric Liquid Fillers
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Product Description:

This semi automatic volumetric liquid filling machine, Model No: AEVMF02100 can be single or two head, table top, complete GMP / semi-GMP model used to fill variety of liquids. Semi automatic volumetric liquid filling machine can be used for filling different types of glass. Plastic. Metal containers. Any free flowing or partially free flowing liquids with comparatively low viscosity with volume filling requirement can easily and accurately filled with this machine. Output of this machine is very high as compared to Manual Hand operated machines.

The main specialty of this machine is there is no human power is required to fill the bottle. The only job is to start the machine, and to place the empty bottles below the filling nozzle. All the other jobs like suction volume measuring and filling are done by this machine itself. Twin head machines in this series can fill two equal or different volumes at a time. If two peoples are doing the filling, then the output can be higher upto 30 to 40 fills per minute as per syringe size.


Machine Structure and Working:


The AEVMF02100 works on volumetric principle and is fitted with single/two syringes on both the sides. The motor and gear box are covered in a Stainless steel cabinet. The desired volume can be adjusted by increasing or decreasing the eccentricity of the cam provided with the machine. Bottles are kept bellow the nozzles manually.

There is Stainless steel Syringes and Piston at both sides which do the filling. A non-return valve helps the control of flow towards and from the syringe during working. A Polished SS Nozzle is provided for both the syringes connected by pipes and mounted on height adjustable supports.

The human labor is required to operate this machine is only one. The main switch is to be started to start the filling. Each filling is done at a particular intervals. The bottles to be filled is to be placed under the fill nozzle after each filling after removing the filled bottles.
Output 16/24 bottles per minute from each head depending on type liquid and fill volume. All the contact parts are made of SS 304/316 as per material to be filled/ as per specification.


Special Features:


  • Machine is made compact with sturdy internal frame structure.
  • Complete machine frame is covered with stainless steel 304 quality sheet metal of good gauge and finished to mirror.
  • All working parts like, motor, gear box, and shafts are inside the cover to avoid any danger.
  • Adjustable fill volume by an eccentric cam screw rotation.
  • Flame proof motor and switches provided for inflammable material filling on request.
  • Very useful for pesticides, oils, syrups, lotions etc.


Specifications for Double Head Liquid Filter:

 

  • Machine size : 400mm L X 400mm W X 500mm H

  • Weight : 55kgs approx.

  • Syringe capacity : 10ml-100ml max(SS Syringe) at one side

  • Syringe capacity : 10ml- 100ml max(SS Syringe) at other side

  • Settable fill volume by cam and screw.

  • Motor capacity : 1/2HP 1440Rpm, 220VAC, 50Hz,

  • Gear Box : 60 : 1 ratio.

  • Fill nozzles and output pipe provided,

  • For Hot Liquids, Silicon Pipes provided.

  • No separate Hopper provided, Input of (Suction) liquid can be done from any vessel.

  • Heating Jacketed Vessel of any capacity can be available as per order as optional.

  • Single person can operate the machine.

  • Change part Syringe (Compatible)available on order at extra cost, for different volume filling.



Additional Information:

  • Item Code: AEVMF02100
  • Minimum Order Quantity: 1 Set
  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Port of Dispatch: Mumbai
  • Production Capacity: 5
  • Delivery Time: 15-20 days
  • Packaging Details: Wooden case



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Powder Filler Machine

 

 
Powder Filler Machine
Approx. Rs 2.4 Lakh / Piece
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Product Description:

We possess an excellent array of Powder Filling Machines, which is precision engineered for giving high accuracy outputs and increased production. The product can also be availed in numerous shapes, sizes and filling principles so as to cater to the emerging trends in the market. Apart from this, our products can be availed at leading industry prices as per the specific needs of the customers.


Technical Specifications AFAE200:


  • Machine size : 1050 L X 700W X 1600mm height.
  • Drive Motor : 1/2 HP 230VAC 50Hz, 1440 rpm. with VFD
  • Power : 230VAC 50Hz Single Phase
  • Stirrer motor : 1/4 Hp 50rpm 230VAC Worm Geared
  • Electromagnetic Clutch- Brake : 14 T 24 VAC Cryotron Make
  • All material contact parts in S.S. 304
  • Stainless steel 304 Augur ( Screw) type filling.
  • Hopper size 40 Litres (S.S 304), 18 Gauge, mirror finish for AFAE200
  • Fill capacity : 20-200 gms at a time as per set weight,


Additional features:


  • Augur Based filling equipped with digital timer

  • One touch Start by a foot-switch

  • Drive through electro-magnetic clutch brake system to get high accuracy filling.

  • High output and increased efficiency.

  • Slow speed geared motor attached to stirrer helps to feed augur uniformly

  • Output of 20 fills/minute can be achieved.

  • High Accuracy up-to +/- 0.5% of fill volume.

  • Low maintenance needed in this model .



Additional Information:

  • Minimum Order Quantity: 1 Piece
  • Port of Dispatch: Mumbai
  • Production Capacity: 5
  • Delivery Time: 30 days
  • Packaging Details: wooden case



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Cream Filling Machine

 

 
Cream Filling Machine
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Product Description:

Paste/cream Filling Machine(Pneumatically Operated):

We have in store innovative range of Cream Filling Machine(Pneumatic) that are easy to operate and maintain. These machines are pneumatically operated to fill paste/ketchup (liquid/paste material) in the bottles. Apart from this, these filling machines are compactly designed so as to fill any volume that can be easily set using a setscrew.

 

Used for:

 

  • Based on piston filling with direction control valve and a drip-free cut off valve
  • Perfect filling of paste/ketchup in bottles
  • Fill volumes available from 20gms to 3000gms
  • Operations carried out by using compressed air
  • High filling accuracy of 0.05% of the fill volume
  • Compact and clean model with timer based filling
  • Most economical and GMP models are available

 

Types:

 

  • Vertical pneumatic filling machine
  • Hand operated pneumatic filling machine
  • Motorized horizontal pneumatic filling machine

 

The different material that can be filled using this machine are:

 

Cream Styling Gel
Paste Fevicol
Semi-Liquids Wax
Gels Hard Pastes
Gum Face creams
Chyavanaprash Mehandi




Additional Information:

  • Item Code: AEPPF
  • Minimum Order Quantity: 1 Piece
  • Pay Mode Terms: L/C (Letter of Credit)
  • Port of Dispatch: MUMBAI
  • Production Capacity: 1-5 Units Per Month
  • Delivery Time: 20 days
  • Packaging Details: Wooden Box



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Paste Filling Machine

 

 
Paste Filling Machine
Approx. Rs 90,000 / Piece
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Product Description:

This horizontal Cream and Paste Filling Machine is useful for filling gels, paste, cream and many more semi-liquids in bottles and tubes. Furthermore, these machines are used in various chemical, ayurvedic, cosmetic and pharmaceutical industries. Our machine contains stainless steel piston cylinder assembly, a cam arrangement, a hopper and oscillating valve. The gear box is connected with a motor that drives the valve to and fro for sucking the material released from the hopper. It also discharges this material through the nozzle. In addition to this, by rotating the eccentric cam, any fill volume can be adjusted (as per Syringe) on the gear box output shaft. At the time of order, these fill volumes can be achieved by simple selection of the size of cylinder.


These cylinders are offered in varied capacities ranging from 50gms, 100gms, 150gms, 200gms, 250gms, 300gms to 500gms. Moreover, our machines are effectively covered and cladded using stainless steel metal and finished to mirror. Both vertical and horizontal models are available with us according to the application demands of our customers.



Additional Information:

  • Minimum Order Quantity: 1 Piece



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Liquid Filling Machines

 

 
Liquid Filling Machines
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Product Description:

Automatic Liquid Filling Machine: 

 

 Our range of twin head Automatic Liquid Filling Machines runs on the volumetric principle and can be availed at prominent industry prices. These machines help in filling liquids in bottles with a continuous running stainless steel slat conveyor. Single or multiple bottles can be filled using this machine with a predetermined volume. Moreover, the fixing of appropriate size of the syringes enables in filling various capacity bottles. For smooth functioning of this machines, we have attached a bottle-indexing mechanism and specially designed synchronized mechanical movement with the conveyor system.



Additional Information:

  • Delivery Time: 30 days



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Automatic Powder Filling Machines

 

 
Automatic Powder Filling Machines
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Product Description:

Automatic powder filling machine is used, where there is more production requirements and less man-power is available. Also, it can be said as where there is less human interference is to be kept. Because, some powders are very harmful, since they are dusty and harmful when directly inhaled. So, we, at AMSON Engineering, decided to design, such a design, where there is very little requirement of human labour is required to operate and take production. The machine is called, Automatic Powder Filling Machine, Model No. AEAPF100.


Machine Structure and Working:


AEAPF100 is made from Stainless steel pipe structure for frame, and complete structure is cladded by stainless steel sheet metal. The machine basically is having a feeding conveyor, a filling section, and an output side. The additional attachments for this machine can be, a Turntable for feeding round or even shaped containers, output collecting tray, dust collecting unit, a vacuum feeding unit or a screw conveyor to feed product into the main hopper.

The feeding conveyor is made from stainless steel sheet metal, fabricated to get a smooth edge and provision for slat chain to move inside that. A geared motor to drive the chain and base support etc. The speed of conveyor is adjustable as per output requirements. This is done through a common Panel box provided with the machine.

The filling head is mounted at the centre part of the complete machine. The filling head consists of drive unit, a product hopper, an augur inside a nozzle. There is a separate stirrer motor provided with the machine to move the material inside the hopper towards the augur.

When the containers are fed to the conveyor, it is moved towards filling station where, the container is stopped by a stopper pin actuated by pneumatic cylinder. Now the filing starts and required volume of powder is filled into the container. When the filling is done, the stopper pin moves back and the container moves forward to the next station or to the collecting tray.

The machine can also attached by hopper refilling units like screw conveyor or vacuum filler and dust collecting machine as per requirements.


Specification:-

 

  • Machine sizes : 1000mm W X 2000mm L X1900mm H
  • Machine weight : 265kgs
  • Gross weight : 400kgs
  • Power consumption : 2KWh
  • Air consumption : 2cfm @ 5kg cm2
  • Hopper capacity : 40liters
  • Number of heads : 1
  • Output : 20fills per minute
  • Fill volume 50gm to 250 gm or more as per specification.
  • Delivery period : 4-5 weeks.


Additional Information:

  • Item Code: AEAPF100



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Vacuumetric Filler

 

 
Vacuumetric Filler
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Product Description:

Brief of the Product:


We manufacture a versatile filling machine for volume filling applications. The machine is called Vacuumetric filler. Very useful filling machine designed for Alcohol, perfumes, and distillery industries. Here, the machine works on the basis of Vacuum suction from the container. Fast filling of any Glass bottles can be done by using this machine. Various volume can be filled by adjusting the height of Bottle holder and by adjusting the vacuum filling nozzle.


Machine Structure and Working:


Complete machine frame is made from Mild steel Angle structure, welded, and finished with polymer. Total Frame structure is covered by stainless steel sheet metal of good gauge and finish. A ¼ HP 230VAC oil cooled Vacuum pump is providing the vacuum required during filling. This unit is mounted inside the frame with cover, so that the noise is maintained to a minimum during working. All the other parts like, liquid overflow trap, fill nozzles, are mounted over the frame structure. All material contact parts are made from stainless steel 304 quality or 316 material as per specifications. A trap vessel with suitable capacity is mounted at one side of the top to collect the overflow liquid from the bottles.

Fill nozzles are comes in pairs like, 2, 4 as per fill requirement. Various fill volumes can be filled at a time as per adjustment. Also, the fill nozzles are capable to tilt to upto 90 degrees for easy filling.

Machine is easy to operate. The glass bottle to be filled is to be pressed towards the fill nozzle, where a gasket is provided. When the bottle is vacuumised, the liquid is filled fast into it. The fill level is maintained as per the nozzle height adjustment inside the bottle. No maintenance is required since, there is no moving parts is involved. Most economical for level filling applications.

 

Special Features:

 

  • Strong model with complete stainless steel Mat finished covered body

  • All product contact parts sre made of stainless steel 304 quality

  • High speed filling as per volume required

  • No dripping or wastage of liquids because of vacuum and trap vessel

  • Multiple tilt able heads provides easiness in filling

  • Bottle resting platform with height adjusting facility for Nozzles

  • Easy to operate

  • Any volume can be filled from 5ml to 1 liter as per required according to nozzle depth inside the bottle

 

Specifications:

 

    • Machine size : 600 X 600 X 1300 mm H (2feet X 2 Feet X 3.5 feet)

    • Machine weight : 65 kgs. Approx.

    • Gross Weight including Packing : 120 kg.

    • Number of heads : 2

    • Machine name: Two Head Vacuumetric Perfume filling Machine

    • Output : 20 fills per minute from each head.

    • Power consumption : 0.5 KwH

    • Electricity required : 1 phase 220 VAC. 50 Hz

    • Vacuum pump : ¼ HP 25 LPM

    • All material contact parts are in SS 304

    • Tiltable nozzles

    • Base for bottles provided

    • Inbuilt vacuum pump and closed-Oil cooled type

    • High efficiency machine

    • 10 liter capacity overflow stainless steel vessel attached

    • Easy to operate

    • Low maintenance model

    • Fill capacity from 10ml to 200ml
    • Uses: Most suitable for filling any free flowing materials like, liquor, syrups, perfume mixtures, etc.


    Additional Information:

    • Item Code: AEVF2
    • Minimum Order Quantity: 1 Piece
    • Port of Dispatch: Mumbai
    • Production Capacity: 10 units
    • Delivery Time: 25 days
    • Packaging Details: wooden Box



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    Gel Filling Machine

     

     
    Gel Filling Machine
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    Product Description:

    Brief about the product:

    AEPPF series machine can simply called as a perfect filling machine or a multi-purpose filling machine. In this machine, we can fill from liquids to hard paste material without changing any parts. A very user-friendly model with low maintenance requirement. This machine is the upgraded version of ordinary semi-automatic Motorised Paste filler. Here, All filling operations are done by Pneumatic Cylinders. Less rotating/ moving parts means low maintenance.


    Machine Structure and Working:

    Complete Filling machine unit is mounted on a strong frame structure with a top plate. A horizontally assembled Piston Barrel unit attached to a Pneumatic Cylinder is the main part of this machine. Other parts are, A rotary valve actuated by a pneumatic rotary actuator/CYLINDER, and a volume adjusting screw.

     

    A separate panel box is provided with the machine to perform all the operations in sequence.

     

    A pedal operating foot switch is also given to do each filling. A cut-off drip free valve can also provided as added facility to stop dripping during filling.

     

    When the mains are ON, the only operation manually done is to place the bottle/container under the fill nozzle, and to press the foot switch. A perfect measured filling is occurred.



    Special Features:

    • Complete GMP Model suitable for Pharma Applications and food industries.

    • Clean filling without dripping,

    • Any material from free flowing liquids to hard pastes can be filled by same machine.

    • High accuracy in each filling.

    • Container resting Platform provided

    • Separate Panel Box with all control switches away from fill area.



    SPECIFICATIONS For Semi-Automatic GEL filling Machine:

    • Machine Model: Semi-Automatic gel Filler Pneumatic, AEPPF500

    • Machine overall size; 3.5 ft L X 1Ft W X 4 Ft H

    • Machine weight: 85 kgs approx.

    • All Material contact Parts are in SS304 grade, finished to mat.

    • Fill Barrel size: 65mm Bore X 150 Length(For 500gms filling)

    • Output: 15 fills per minute with bigger nozzle.

    • Fill Capacity: 50gms-500gms as per barrel size

    • Compressor  required: 5.5 Kg.cm2, 3 cfm.

    • Inbuilt Panel Box with timers switches and valves.

    • 30 Liter Hopper comes with this machine, Also Material can be sucked from any overhead vessel.

    • Adjustable stroke and fill volume with a hand wheel provided with the machine.

    • Adjustable fill height




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    Vacuum Filling Machine

     

     
    Vacuum Filling Machine
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    Product Description:

    Brief of the Product:

    We manufacture a versatile filling machine for volume filling applications. The machine is called Twin Head Vacuum filler. Very useful filling machine designed for Alcohol, perfumes, and distillery industries. Here, the machine works on the basis of Vacuum suction from the container. Fast filling of any Glass bottles can be done by using this machine. Various volumes can be filled by adjusting the height of Bottle holder and by adjusting the vacuum filling nozzle.

    Machine Structure and Working:

    Complete machine frame is made from Mild steel Angle structure, welded, and finished with polymer. Total Frame structure is covered by stainless steel sheet metal of good gauge and finish. A ¼ HP 230VAC oil cooled Vacuum pump is providing the vacuum required during filling. This unit is mounted inside the frame with cover, so that the noise is maintained to a minimum during working. All the other parts like, liquid overflow trap, fill nozzles, are mounted over the frame structure. All material contact parts are made from stainless steel 304 quality or 316 material as per specifications. A trap vessel with suitable capacity is mounted at one side of the top to collect the overflow liquid from the bottles.

    Fill nozzles are comes in pairs like, 2, and 4 as per fill requirement. Various fill volumes can be filled at a time as per adjustment. Also, the fill nozzles are capable to tilt to up to 90 degrees for easy filling.

    Machine is easy to operate. The glass bottle to be filled is to be pressed towards the fill nozzle, where a gasket is provided. When the bottle is vacuumised, the liquid is filled fast into it. The fill level is maintained as per the nozzle height adjustment inside the bottle. No maintenance is required since, there is no moving parts is involved. Most economical for level filling applications.

     

    Special Features:

     

    Ø Strong model with complete stainless steel Mat finished covered body

    Ø All product contact parts sre made of stainless steel 304 quality.

    Ø High speed filling as per volume required

    Ø No dripping or wastage of liquids because of vacuum and trap vessel.

    Ø Multiple tilt able heads provides easiness in filling,

    Ø Bottle resting platform with height adjusting facility for Nozzles.

    Ø Easy to operate.

    Ø Any volume can be filled from 5ml to 1 liter as per required according to nozzle depth inside the bottle.

     

    Specifications:

     

    1. Machine size: 600 X 600 X 1300 mm H

    2. Machine weight: 60 kgs. Approx.

    3. Gross Weight including Packing : 100 kg.

    4. Number of heads: 2

    5. Machine name: Two Head Vacuum Liquid filling Machine.

    6. Output: 20 fills per minute from each head.

    7. Power consumption: 0.5 KwH.

    8. Electricity required: 1 phase 220 VAC. 50 Hz.

    9. Vacuum pump: ¼ HP 25 LPM

    10. All material contact parts are in SS 304

    11. Tiltable nozzles.

    12. Base for bottles provided.

    13. Inbuilt vacuum pump and closed-Oil cooled type.

    14. High efficiency machine.

    15. 10 liter capacity overflow stainless steel vessel attached.

    16. Easy to operate.

    17. Low maintenance model.

    18. Fill capacity from 10ml to 200ml.

    USES:

    Most suitable for filling any free flowing materials like, liquor, syrups, perfumes, etc.




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    Paste Filling Machine

     

     
    Paste Filling Machine
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    Product Description:

    Brief about the product:

    AEPPF series machine can simply called as a perfect filling machine or a multi-purpose filling machine. In this machine, we can fill from liquids to hard paste material without changing any parts. A very user-friendly model with low maintenance requirement. This machine is the upgraded version of ordinary semi-automatic Motorised Paste filler. Here, All filling operations are done by Pneumatic Cylinders. Less rotating/ moving parts means low maintenance.

    Special Features:

    Clean filling without dripping,

    Any material from free flowing liquids to hard pastes can be filled by same machine.

    High accuracy in each filling.

    Container resting Platform provided

    Separate Panel Box with all control switches away from fill area.

     

    SPECIFICATIONS For Semi-Automatic PISTON filler Pneumatic Machine:

    Machine Model: Semi-Automatic Paste Filler Pneumatic, AEPPF500

    Machine overall size; 3.5 ft L X 1Ft W X 4 Ft H

    Machine weight: 85 kgs approx.

    All Material contact Parts are in SS304 grade, finished to mat.

    Fill Barrel size: 65mm Bore X 150 Length(For 500gms filling)

    Output: 15 fills per minute with bigger nozzle.

    Fill Capacity: 50gms-500gms as per barrel size

    Compressor  required: 5.5 Kg.cm2, 3 cfm.

    Inbuilt Panel Box with timers switches and valves.

    30 Liter Hopper comes with this machine, Also Material can be sucked from any overhead vessel.

    Adjustable stroke and fill volume with a hand wheel provided with the machine.

    Adjustable fill height.



    Additional Information:

    • Item Code: AEPPF500



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    Powder Filling Machine

     

     
    Powder Filling Machine
    Approx. Rs 2.3 Lakh
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    Product Description:

    TECHNICAL SPECIFICATIONS AEPFT500:

     

    • Machine size: 1050 L X 700W  X 2100mm height.

    • Machine NET weight: 150 Kgs.

    • Gross weight: 200 Kgs.

    • Drive Motor : 1HP 230VAC 50Hz, 1440 rpm. with VFD(Variable Frequency Drive)

    • Power Requirement: 230VAC 50Hz Single Phase

    • Stirrer motor: 1/2 Hp 32 RPM 230VAC Worm Geared

    • Electromagnetic Clutch- Brake: HSCBC 100, 24 VAC Cryotron Make

    • All material contact parts in S.S. 304

    • Stainless steel 304 Augur ( Screw) type filling.

    • Hopper size 40 Litres (S.S 304), 18 Gauge, mirror finish for AEPFT500

    • Fill capacity: 50-500 gms at a time as per set time,

      Additional features:

       

    • Augur Based filling equipped with digital Timer.

    • One touch Start by a foot-switch    

    • Drive through electro-magnetic clutch brake system to get high accuracy filling.

    • High output and increased efficiency.

    • Slow speed geared motor attached to stirrer helps to feed augur uniformly

    • Output of 25-30 fills/minute can be achieved.

    • High Accuracy up-to +/- 0.5% of fill volume.

    • Low maintenance needed in this model.



    Additional Information:

    • Item Code: AEPFT500



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    Toner Filling Machine

     

     
    Toner Filling Machine
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    Product Description:

    Powder filler from AMSON ENGINEERING is made strong and vibration free by its specially designed Pillar structure. This is made from Mild steel ROUND Pipe section of good thickness Hard chrome Plated, which holds drive unit, hopper and related parts. A drive motor and an electromagnetic clutch brake assembly are driving the Augur. A safety cover is provided to this assembly to protect from accidents and to avoid dust from drive. Main driven shaft connected to the drive shaft through a Bearing housing holds and rotates freely when the machine is operated. A stirrer blade provided separately which is operated independently over the driven shaft. The driven shaft is holding an accurately machined stainless steel AUGUR which performs the filling inside the Nozzle.

    The lower parallel flights of the auger within the funnel are machined to a constant pitch so that, when filled, each pitch has a precise volume. The auger drive rotates the auger at constant speed to produce a continuous dosing flow. The agitation blade, generally separately driven and controlled, rotates in the opposite direction to the auger breaking any bridge that tends to form in non-free flowing powders. The agitation blade extends right down to the throat of the funnel preventing rat-holing and cavitations and ensuring that the flights are fully filled. The start/stop signals to the auger drive control the pre-set weight in Weigh metric fillers.

    Additional Information:

    • Item Code: AETF500



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    Honey Filling Machine

     

     
    Honey Filling Machine
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    Product Description:

    Semi-automatic Paste and Gel Filling Machine Model AEPPF series can simply named as a universal filling machine. With this machine, you can fill liquids as well as paste material without changing any parts. A very user-friendly model with low maintenance requirement. This machine is different from Motorized Paste filler, because, for higher volumes, Motorised machines does not respond properly according to the requirements and the maintenance is very hard. But in this Pneumatic design, all filling operations are done by Pneumatic Cylinders. Less rotating parts means low maintenance. Accuracy of filling is maximum up to 0.5% of the volume. Various volume capacities from 1 gm to 5000gms barrel sizes available on request.

     

    Machine Structure and Working:

     

    Complete filling machine unit is mounted on a strong frame structure with a top plate. A horizontally assembled Piston Barrel unit attached to a Pneumatic Cylinder is the main part of this machine. Other parts are, A rotary valve actuated by a pneumatic cylinder, and a volume adjusting screw.

    A separate panel box is provided with the machine to perform all the operations in sequence.

    A pedal operating foot switch is also given to do each filling. When the mains are ON, the only operation manually done is to place the bottle/container under the fill nozzle, and to press the foot switch. A perfect measured filling is occurred.

     

    Special Features:

     

    • Complete GMP Model suitable for Pharma Applications and food industries.

    • Clean filling without dripping,

    • Tri-clover fittings attached so that easy product change over after cleaning possible within minutes.

    • Any material from free flowing liquids to hard pastes can be filled by same machine.

    • High accuracy in each filling.

    • Filling volume can be adjusted without stopping the machine with hand wheel.

    • No dripping so no wastage of product and so clean filling assured.

    • Container resting Platform provided

    • Inbuilt Panel Box with all electrical control switches, timer mounted away from fill area.

    • Filling controlled by pedal operating switch, so each filling is selectable as per operator requirement.

       

      SPECIFICATIONS For Semi-Automatic PISTON filler Pneumatic Machine:

       

    • Machine Model: Semi-Automatic Paste Filler Pneumatic, AEPPF1000

    • Machine overall size; 3 ft L X 1Ft W X 4.5 Ft H

    • Machine weight: 85 kgs approx.

    • Gross weight: 120 Kgs.

    • All Material contact Parts are in SS304 grade, finished to mat.

    • Fill Barrel size: 80mm Bore X 200 Length(For 1000gms filling)

    • Output: 15 fills per minute with bigger nozzle.

    • Fill Capacity: 200gms-1000gms as per barrel size and settable volume by hand wheel.

    • Compressor required: 5.5 Kg.cm2, 4 cfm.(2 HP twin cylinder, 3phase/1 phase) to be arranged by you.

    • Inbuilt Panel Box with timers switches and valves.

    • Material is sucked from any vessel.

    • Adjustable stroke and fill volume with a hand wheel provided with the machine.

    • Adjustable fill height.




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    Syringe Filling Machine

     

     
    Syringe Filling Machine
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    Product Description:

    This machine is exclusively designed and manufactured from AMSON ENGINEERING to fulfil the needs of Dental related gel and paste filling into small syringes. This machine is single head and completely pneumatically operated.

    Since we developed this machine after so many trial and errors, we ultimately produced an excellent design to satisfy the requirement. This machine is easy to operate and clean at the same time. Complete unit is made from stainless steel, and aluminium keeping GMP standards, since the filling materials are acid in nature.

    Machine consists of a stainless steel panel structure over which is mounted the entire filling unit so as to make the unit a compact one. Inside the panel box is mounted all the solenoid valve and electrical fittings. At the door side is the timer, counter, switches and indicators etc. Over the panel box, mountings like fill barrels of stainless steel 316, pneumatic cylinder assembly, product pressing SS316 hopper of 2 kgs capacity and stainless steel direction control valve etc.

    Since this machine is designed to fill 2 syringes at a time, the barrel-piston units are attached to a pneumatic cylinder linearly. The volume of filling can be accurately adjusted from 1 cc to 10 cc or more as per customer requirement. Paste or Gel can be feed into the hopper from top side. Bottom side is having 2 outlets perfectly matching over the valve assembly. This product hopper section is easily removable and attachable with the help of sanitary fittings. The stainless steel product hopper can hold 2 kgs of material at a time. Product can be paste or gel as per required. The filling barrel is also fitted with the valve block and the fill nozzle at the opposite side of valve block which is at the front side of the machine. This helps to avoid any dripping during filling.



    Additional Information:

    • Item Code: AESF0210



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    Manual Paste Filling Machine

     

     
    Manual Paste Filling Machine
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    Product Description:

    This is the basic and proved machine for paste or tube filling Industry. Very widely used and famous among small and medium production industry. Hand Operated Paste Filling Machine is very economical, easy to operate and easy to maintain type. Any semi-liquids and pasty materials, like cream, pastes, gel, ketchup, and other same kind materials can be easily filled accurately by using this machine.

    Machine Structure and Working:

    Machine base and main structure is made from Cast steel which is machined and duly powder coated to get the finish. There are parts like hopper and operating lever , fill barrel, nozzle, and adjustment screw are present in all machines.

    There is a strong Hopper provided with required volume capacity as per material. Small models comes with moving hopper and bigger models above 100gms capacity comes with steady Hopper. The Hopper is made from Stainless steel 304 as per specification.

    Fill Barrel is another main part in this machine. This is also made from Stainless steel. The inside of each barrel is ground to get mirror finish.  Barrel design is done as per fill volume requirements. The barrels are available in 15gm, 50gms, 100gms, 150gms, 250gms. The piston is a specially designed one, which does suction and filling in one stroke.  Fill nozzles are welded to the barrel. The mouth of nozzle is maintained towards down to fill smoothly into containers or tubes below the fill barrel.

    Specifications;

     

    • Machine Model: AEHPF50/ AEHPF100/AEHPF200/AEHPF500

    • Machine type: Hand operated Paste Filling Machine

    • Machine dimensions: 8” W X 10” B X 22” H

    • Machine weight: 28 kgs.

    • Packing Size: 9” X 11” X 23”H

    • Gross weight: 30 Kgs.

    • Packing: Wooden Box.

    • Fill range:  10gms,50GMS,100GMS,200GMS,300GMS, 500gms as per barrel capacity

    • Fill capacity: up to 15 fills per minute as per operator skill.




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    Tube Filling and Sealing Machine

     

     
    Tube Filling and Sealing Machine
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    Product Description:

    Single Head Eight station Turret type rotary Lami or Plastic Tube filling sealing and coding machine manufactured by AMSON Engineering Model No. AETS01200, which can fill and seal tubes upto 200gms. Output can be up to 20 tubes per minute maximum. This machine can perform operations like, Tube Filling, Hot air assisted heating of Tube ends, Pneumatic assisted Sealing, batch coding, Trimming of unwanted sealed end, and automatic ejection of finished tubes. Tube placing is Manual and all other operations are automatic. Optional attachments for this machine at extra costs are, Tube Orientation, Stirrer for hopper, Side cover for top part of machine, Automatic paste/ cream feeding by gear pump, etc.

     This machine is very heavy duty and comes with parts like, Heavy duty Frame structure manufactured with mild steel Pipe sections fabricated and duly powder coated and top plate stainless steel cladded, Complete machine frame is covered by stainless steel sheet metal Mat finished, Rotary 8 station Aluminium Turret, 1 HP 3 phase induction motor and worm gearbox, Grooved cam Indexer- Camfield make, Drive attached with Variable Frequency control, 40 Liter capacity SS Hopper- 16 gauge, SS filling Piston Barrel for materials such as fairness creams, pain balms, Toothpaste, Shampoo, cream, gel, etc.,  with a maximum fill capacity from20gms up to 200 gms. Automatic filling of tubes done when present at filling station with a “No tube No Fill” proximity sensor. Hot air assisted sealing with the help of stainless steel special coil heater of 3000 watts capacity manufactured inhouse.  All mounting brackets made height adjustable as per tube height variation, Pneumatically operated sealing jaws with vertical line texture, and Trimming of sealed ends to get a finished end, batch coding facility on both sides of tube with Hard punches which can be easily set by any labour, Stainless steel material contact parts of filling, no tube no filling process Proximity switch, 0-9  hard batch coding punches 2 sets(20 nos. total) ,automatic ejection of filled tubes by pneumatic ejector pin, 1 HP AC 3 Phase Geared motor with Variable Frequency speed control to adjust the output speeds, Push button start switch, and extra panel box for easy operating.



    Additional Information:

    • Item Code: AETS01200



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    Fertilizer Filling Machine

     

     
    Fertilizer Filling Machine
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    Product Description:

    Powder filling machines come in a wide variety of sizes, shapes, filling principles and degrees of technical sophistication in response to the ever-widening diversity of powder filling applications around. AMSON’s Powder filling machine is specially designed to get high accuracy outputs of powder in a limited time and thereby increase the production. For this achievement, we use digital timing mechanism assisted filling to get perfect accurate fills each time. We designed a model, where the wastage is theoretically nil and the accuracy is maximum. Hygienic and GMP standard parts assures safety for fast contaminating products.

    Any free flowing material, or comparatively free flowing material like flour, spice powder chemical powder, toner powder, talcum, food ingredients, food colouring agents,agro products, masala and other pharma and chemical powders can be filled very accurately by using this machine model. Accuracy this filler is very much high up to +/- 0.5% accuracy in each filling. Speed of filling is also high, since we provide Auto option for intermittent filling.

    The principle of the vertical auger powder filling machine is very simple. Augur Rotation creates forward movement of the material with its flights towards the filling nozzle. Each thread (Flight) has a particular volume powder holding capacity as per material density. When the screw rotates, powder is taken by the screw and according to the direction of movement; it discharges the powder to the nozzle to the container or pouches.

     

    The basic filling head comprises five primary components:

    1. S.S Hopper containing the powder to be dosed

    2. Augur or screw rotating vertically through the hopper.

    3. Funnel or tube outlet to hopper through which the lower parallel part of the auger doses.

    4. Auger (Screw) drive.

     

    5. Agitation blade (Stirrer) to assist powder feed properly into the flights of the augur

    Technical Specifications Afae1000

     

    Machine size: 1050 L X 700W X 2100mm height.

     

    Drive Motor: 1 HP 230VAC-415VAC 50Hz, 1440 rpm. with VFD(Variable Frequency Drive)

     

    Power : 230VAC 50Hz Single Phase  

     

    Stirrer motor: 1 Hp 32rpm 230VAC Worm Geared 

     

    Electromagnetic Clutch- Brake: HSCBC 125, 24 VAC Cryotron Make 

     

    All material contact parts in S.S. 304 

     

    Stainless steel 304 Augur (Screw) type filling.  

     

    Hopper size 50 Litres (S.S 304), 18 Gauge, mirror finish for AFAE1000  

     

    Fill capacity: 100-1000 gms at a time as per set time, 

     

     

     

     



    Additional Information:

    • Item Code: AFAEW



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    Glue Filling Machine

     

     
    Glue Filling Machine
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    Product Description:

    AEPPF series machine can simply called as a perfect filling machine or a multi-purpose filling machine. In this machine, we can fill from liquids to hard paste material without changing any parts. A very user-friendly model with low maintenance requirement. This machine is the upgraded version of ordinary semi-automatic Motorised Paste filler. Here, All filling operations are done by Pneumatic Cylinders. Less rotating/ moving parts means low maintenance.
    Special Features:
    Clean filling without dripping,
    Any material from free flowing liquids to hard pastes can be filled by same machine.
    High accuracy in each filling.
    Container resting Platform provided
    Separate Panel Box with all control switches away from fill area.

     

    SPECIFICATIONS For Semi-Automatic PISTON filler Pneumatic Machine:

    Ø Machine Model: Semi-Automatic Paste Filler Pneumatic, AEPPF300

    Ø Machine overall size; 3.5 ft L X 1Ft W X 4 Ft H

    Ø Machine weight: 85 kgs approx.

    Ø All Material contact Parts are in SS304 grade, finished to mat.

    Ø Fill Barrel size: 50mm Bore X 100 Length(For 300gms filling)

    Ø Output: 15 fills per minute with bigger nozzle.

    Ø Fill Capacity: 50gms-300gms as per barrel size

    Ø Compressor required: 5.5 Kg.cm2, 3 cfm.

    Ø Inbuilt Panel Box with timers switches and valves.

    Ø 30 Liter Hopper comes with this machine, Also Material can be sucked from any overhead vessel.

    Ø Adjustable stroke and fill volume with a hand wheel provided with the machine.

    Ø Adjustable fill height.

    Ø Heating jacket can be provided for the hopper as optional.




    Additional Information:

    • Item Code: AEPPF300



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